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September 27, 2025

6 Common Warehousing Mistakes Often Overlooked

warehouse-mistakes
Ashish Joseph
Tuesday, 03 July 2018 / Published in Blog, commercial space, Latest Blog, Real Estate

6 Common Warehousing Mistakes Often Overlooked

It is true that despite the various methods and mechanisms involved in building successful warehouse operations, not all have managed to gain all the results.

Despite all the right mechanisms, there will always be mistakes that seem unavoidable by warehouse owners. If you’re able to identify these issues at the right time, remedies to create a productive warehouse operation will be highly useful. Learning from the mistakes is the best business tip anyone can give. The lessons can be applied to get the best warehouse management and operations and ensure that you don’t keep on adding excessive costs on your supply chain.

To ease your task, here are some common mistakes and their workable tips that can be applied to your warehouse operations:

  1. Ignoring the development of your staff

warehouse-mistakesConstrained spending plans mean developing and improvement exercises for the employees won’t get prioritized. Your workers, however, are your most important resource, and if you disregard to find their needs and give chances for career development and well-being, higher staff turnover is very likely to happen. It costs very less to keep your existing workforce motivated and connected with their work than it does to refill emptied positions. So make sure to dedicate some time and assets to have a great team of trained staff, regardless of whether it implies contracting temporary people once in a while, to cover your representatives during the training period.

  1. Failing to Measure the Right Things

Most organizations today also measure the performance of their distribution centres and warehouses to some degree; however, it hasn’t generally been along these lines. Despite the need for significant key performance markers, a lot of companies and businesses neglect to measure their warehouse activities accurately. And, incorrect measures led to false assumptions – thus, added costs to the business.

If your team can abstain from committing this error in your warehouse operations, it will help extraordinarily in avoiding a portion of the other smaller mistakes. For instance, in the pointer above we discussed how necessary it is to keep your staff trained. Using staff with the correct aptitudes will unquestionably enable you to get things right in merchandise accepting, however without applying a few estimations, it’s barely noticeable wasteful procedures.

Keeping a good measure of all the stock in your warehouse can sometimes be a tricky situation, yet with the privilege of the standard KPIs set up, right executions will stay up. These KPIs will help you spot ways to optimize and reduce the time taken to complete warehouse processes.

  1. Inadequate Health and Safety Management

Indeed, just a clean warehouse isn’t really a well-protected place of work. Great wellbeing and security administration in a warehouse is related to searching for the potential hazards. However, regularly warehouses neglect wellbeing and security in warehousing activities. This is a typical and frequently happening mistake in warehousing because when someone falls into a mishap, the results can be deadly.  Warehouses are naturally risky workplaces, so getting into the habit for revealing mishaps and close misses, investigating the causes and acting to overcome them can absolutely spare expenses and also save the staff from genuine damages too.

  1. Still hanging to paperwork

warehouse-mistakesNeglecting to use innovation and holding tenaciously onto wasteful, paper-based work processes is a warehousing botch normal to numerous businesses.  While you may think your little co-ordinations or warehousing activities are in an ideal situation keeping things basic, carrying out the office work on papers has the contrary impact: stalling your procedures and making it a subject to delays because of lost records. You will really produce more effectiveness by moving over to a computerized data maintenance in your warehouse.

This doesn’t mean you need to put resources into a costly framework in your warehouse administration. There are a lot of simple, yet compelling programming applications which will serve you better than having a trail of paper archives. By dispensing with your paper-based procedures, you’ll save more to spend on consumables and help the environment as well.

  1. Lack of housekeeping

Messy work floors, walkways littered with plastic wraps, cartons, pallets etc – this is the general imagery of a warehouse. And, this is the sign that you aren’t managing your warehouse.

Aside from the security suggestions, a warehouse without great housekeeping is a stockroom without proficiency. The mess on the floor blocks the free-flow of individuals and goods and leads to poor efficiency. To wipe out the development of chaos and mess, maintain a strict administration of housekeeping with a specific measure of time offered over to cleaning process toward the finish of each activity. Get your warehouse space cleaned in time, as it empowers to start profitable work without being slowed down by the cleaning action.

  1. Keeping excess inventory in stock

Regardless of long stretches of learning in the warehousing field, empowering lean practice and stock maintenance

can help you with putting away an excessive amount of stock.  Storing heavy stock is one of the most widely recognized warehousing mistakes around the world. Wholesalers specifically, appear to think that it is simple to fall into this trap, mainly because of making enormous purchases of a single item to explore huge discounts on its prices.

Reducing stock levels is what many would consider making your supply chain processes more feasible. Leaving you with less cash tied up in stock. So when those “too great to turn down” rebates float, it is better to have discussions with suppliers to get the substantial requests covered as and when you require them.

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